CSIR at Mining Indaba 2026

Mining Indaba 2026 partnership

Highlights

Man pointing at item

Artificial intelligence used to avoid collisions and improve safety in mines

The CSIR, in collaboration with the Mandela Mining Precinct and the Minerals Council of South Africa, has developed a digital risk assessment tool – the Trackless Mobile Machinery Digital Twin – to help prevent vehicle collisions in mines.

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Extraction process

Innovation support and advanced skills for going digital

Mine modernisation entails guiding the sector to adopt fourth industrial revolution (4IR) technologies and digitalisation as enablers of responsible mining practices and operations. A critical component of this transition is the skilling – or reskilling – of a modernised workforce. To support this, the CSIR has established mining learning factories that provide hands-on training through augmented reality, human-computer interaction, co-bots and customised smart systems.

ID Systems on a mobile device

Laser welding gets straight to the point

The heat input of a laser-based welding process is approximately ten times lower compared to conventional welding processes such as tungsten inert gas welding or metal inert gas welding. Since a laser can be focused on a precise spot, it ensures efficient delivery of energy and accurate the laser beam delivery. This results in complex profile weld build-up on existing components, with limited distortion of the component. We design and optimise the laser welding parameters to meet stringent requirements and process qualification. Read More

Technician measuring an item

Understanding suppression of fire for safer underground mobility: A nine-ton flameball

The CSIR conducted a first-of-its-kind fire characterisation test on a full-scale mine locomotive and battery, weighing approximately nine tonnes. In partnership with Sibanye-Stillwater, Trident SA and Mines Rescue Services, the aim was to characterise fire behaviour and identify the most effective suppression methods. A series of large-scale fire exposure tests were carried out on lithium-iron-phosphate battery assemblies, which are increasingly used as a safer, more sustainable alternative to conventional lead-acid batteries for powering underground mining locomotives. The tests, undertaken at the CSIR’s specialised fire and explosion test facility as Kloppersbos, generated data that supports CSIR research on underground fires.

MCPP Brochure

Investment impact and collaboration for postmining futures

TThe MCPP has been working in in 8 mining municipalities in South Africa and the programme results illustrate how partnering can contribute to strengthen municipal service delivery capacity. In the northern-cape iron ore region, the partnership programme has made huge strides in activating partner commitment and collaboration towards creating a post-mining future. Read more.

Our work in mining

We conduct research and development to promote sustainable mining practices. In partnership with industry, we work to revitalise the sector, accelerate its growth and extend the lifespan of mining operations locally and internationally.

Mine digitalisation and automation

Mine digitalisation and automation

We use digital transformation tools such as digital twin simulations, data analytics, predictive modelling and integrated digital platforms to modernise and enhance the efficiency of the mining industry.

Mining safety and risk management

Mine testing and training services

Our testing and training services are tailored to support the mining industry's zero-harm goal. Equipped with state-of-the art facilities, we deliver high-quality services in mechanical testing, emergency breathing equipment and mine fire and explosion safety. We support clients to reduce the risk of harm from equipment failures or catastrophic accidents.

Advanced mining analytics

Mining extraction processes

We conduct field-based research, laboratory testing and advanced computational modelling to support and improve mining extraction processes. Our expertise includes rock behaviour, underground stability and resource optimisation, ensuring optimal mine productivity while upholding environmental responsibility and socially consciousness.

Sustainable mining solutions

Sustainable mining solutions

We support mines in developing social and environmentally sustainable value chains that enhance the global competitiveness of mining extraction. This includes promoting a balanced circular economy approach, applying mining environmental engineering for underground ventilation, and conducting decarbonisation assessments through simulations and digital twin technology.

Our people:

Hartmut Brodner
CSIR Future Production: Mining cluster @email

Oscar Sono
CSIR Future Production: Manufacturing cluster
@email

Tendani Malumedzha
CSIR Defence and Security cluster @email

Media enquiries
CSIR Strategic Communication @email

Our facilities

The CSIR offers a range of specialised, science and technology-based services directly to industry and other sectors. Such services include analytical testing in accredited laboratories, strategic environmental services, wire rope testing, mechanical testing and others. The organisation undertakes these services on a paid-for basis as an independent service provider.

Technician measuring an item

Understanding suppression of fire for safer underground mobility: A nine-ton flameball

The CSIR-managed fires and explosions testing, training and research and development facility at Kloppersbos helps achieve safe working conditions for South Africans in industries where fires and explosions may occur. The facility provides a full-scale surface testing facility for the evaluation of underground explosion suppression systems, the flammability of conveyor belts, dust suppression systems for continuous miners and similar investigations.

Mining safety and risk management

Explore the future of industrial work at the CSIR Learning Factory

The CSIR’s Learning Factory is a space where South Africa’s current and future workforce can explore technologies of the fourth industrial revolution (4IR) hands-on.

Technician measuring an item

Monitoring self-contained self-rescuers

The CSIR Self-contained Self-rescuer Testing Laboratory is the only accredited testing authority in South Africa that monitors self-contained self-rescuers. These devices supply mine workers with oxygen during emergencies such as fires or explosions underground, enabling mineworkers to escape from an irrespirable atmosphere.

Municipal capability

Improving services and mitigating risks

The Municipal Capability and Partnership Programme (MCPP), funded by Anglo American and implemented by CSIR strengthens municipal capacity and collaboration in mining regions to improve service delivery, mitigate operational risks and catalyze investment in support of post-mining futures.